MK4 Doner Build
Factory Five Racing MK4 Replica
Donor Build Info
.
If you are lucky enough to have located a good usable donor then this page will provide you with a complete list of what is included in the Base Donor Mk4 Replica Kit.
.
There are many options that can be added to these cars and the best way to gain a complete understanding of what your “Ideal Cobra” would cost to build is to sign up for the WCC mail list using the blue panel on the right. When you do so you gain access to subscriber only in-line interactive work sheets that allow you to option your Cobra as you envision it and as you do so the spread sheet will price your build for you.
.
Experience tells us that IF you stick to the plan you embodied in the spread sheet, and that’s hard to do, you will build the car for within $1500 of what the sheet shows. (assuming of course that your estimates for Paint etc are in line with costs in your area)
.
Complete list of Included parts in thebBase kit follows. Note that Items listed in Red Text are parts that Factory Five is required by the Cdn Federal DOT to remove from the kit in order to allow them to be shipped into Canada. All of the removed parts are readily available from alternate sources.
.
.
- Frame: Complete jig-welded original style 4”
round tube frame. Includes all mounts ready to accept small block Ford and
1987-2004 Mustang running gear. Kit can be ordered to accept a wide variety of
engines/suspensions.- Includes three-point roll bar, powdercoated gloss black
to match frame - Includes mounts to accept passenger side roll
bar.
- Includes three-point roll bar, powdercoated gloss black
- Body: Hand laid 3/16” laminate composite body
and panels made with vinylester resin.- Driver and Passenger doors with new molded door
liners - Hood with new molded hood liner, and centered hood
scoop - Trunk with new molded trunk liner and improved mount
face for license plate light. - Includes secondary body fasteners assembly.
- Adhesive backed and foam weatherstrip
- C-channel door edge trim and fasteners
- Plastic end caps and body u-nut fasteners
- Trunk and engine bay seal, push on rubber bulb
seal - Rubber hood and trunk bumpers
- Includes multi-adjustable door hinges with bronze
bushings and kit w/fasteners - Includes vintage trunk hinge kit, hinge support plates
and fasteners - Includes competition hood pin set with mount plates and
fasteners. - Includes original design quick-jack competition bumpers
w/stainless steel sleeves and fasteners.
- Driver and Passenger doors with new molded door
- Chassis Aluminum Panels: Includes over 40 CNC
cut, pre-formed 6061 series aluminum panels for cockpit, trunk, and engine bay.
- 1200 pre-packaged rivets1/8” short & long, 3/16”
short & long - Complete Mk4 cockpit aluminum with optional block-off
plates and patch covers - Engine bay aluminum assembly with aluminum nose
sections and splash guards - Aluminum trunk lid liner has been replaced by molded
unit
- 1200 pre-packaged rivets1/8” short & long, 3/16”
- Front Suspension: Includes high quality Koni
brand mono-tube, rod-end, coil-over shocks, tubular upper a-arms with ball
joints, adapter brackets and all grade-8 mounting hardware. Front suspension
comes ready to use Mustang lower control arm/spindle and brakes.- Koni brand high performance mono-tube, rod-end shock
absorbers - Coil-over kit for Koni dampers including spring hat,
threaded seat and 500lb. black powdercoated performance springs - Adjustable upper control arms with ball joints and
fasteners - Grade-8 mounting hardware.
- Koni brand high performance mono-tube, rod-end shock
- Rear Suspension: Mk4 base kit includes rear
axle brackets, fasteners and axle straps to mount your Mustang 8.8” rear solid
axle and brakes. Comes with all fasteners and hardware required to
install.
- Brake/Fuel Lines: Base kit comes with
pre-flared brake fuel lines, (3/16”, 1/4″ and 5/16”) and
fasteners to use OEM Ford
Mustang fuel tank and system. Includes polished vintage Aston LeMans flip top
gas cap, integral modern fuel pressure cap and adaptor kit. Fuel lines,
connectors, filler neck and fasteners- Pre-flared fuel lines (1/4” and 5/16”) w/unions, barbs,
hose clamps and high press flex lines and fasteners - Aston LeMans original polished aluminum fuel cap with
integral pressure cap, gaskets, ground strap, fuel hose to tank
w/fasteners.
- Pre-flared fuel lines (1/4” and 5/16”) w/unions, barbs,
- Steering Kit: Steering adapter kit to utilize
Mustang steering rack includes upper shaft, pillow blocks, flange bearings,
fasteners, lower shaft and u-joints. Features a collapsible sterring shaft,
Vintage wood and aluminum steering wheel w/aluminum boss, center section and
badge.- Lower steering shaft w/’87-93 rack adapter (3/4”-36
spline) - Upper steering shaft, spring washer and
fasteners - 14” Vintage wood and aluminum steering wheel w/boss and
ceramic F5R center section and fasteners - Steering bearings and hardware, including flange
bearing, pillow block bearing and fasteners
- Lower steering shaft w/’87-93 rack adapter (3/4”-36
- Cooling System/Parts: Electric cooling fan and
mounting hardware, extensions for radiator hoses, and all necessary fasteners.
- Electric cooling fan and mounting kit w/connectors
- Radiator mount kit and fasteners
- Stainless Steel radiator hose kit incl. adapter kit,
fasteners and hose
- Misc. Engine Accessories/Side Exhaust/Mounts:
The Mk4 base kit is configured to accommodate the 5.0 or 4.6L engines. Kit
comes with alternate drive pulley assembly, oil filter relocate kit, and exhaust
assembly to adapt Mustang engine and headers to vintage side exit exhausts.- 4-into-1 Side Exhaust, bare steel w/rubber hanger
brackets, gaskets and fasteners - Oil filter relocate mount with fittings, hoses, barbs
and fasteners - Spin-on engine block adapter
- Alternate drive pulley, spacer, pulley wheel and
fasteners - SB Performance air filter, conical
- A/C replacement pulley kit and custom length fan belt*
with fasteners. - Accelerator Cable Assembly: includes the cable, return
spring and retainer.
- 4-into-1 Side Exhaust, bare steel w/rubber hanger
- Electrical and Gauges/Dash Assembly: Base kit
parts are included to adapt Mustang wiring harness and EEC IV computer. Kit
comes with components to build your car with an authentic original street style
dash. Complete assembly comes with aluminum dash, padded dash cover, dash
buttons, toggles and indicator lights, switches, and horn.
- Battery cables and hold-downs with fasteners.
- Battery ground strap
- Insulated line clip hardware and fasteners
- Cable ties, wire loom and flex grommeting
- Mk4 pre-cut original style aluminum dashboard
w/fasteners - Padded dash cover, black vinyl w/dash buttons and
toggles - Dash indicators, Red, Green, Blue dash lights
- Mustang gauge conversion kit with machined bezels,
spacers, wiring extensions, fasteners and lenses.
- Complete Interior Accessories:
The Mk4 base kit comes with all the
interior accessories you need and want. Authentic original style seats, door
latches, toggles, rear view mirror, and more, create a full interior that is
period correct. Check out this full list of standard parts and
assemblies. - Authentic style roadster metal framed seats, black
vinyl w/fasteners - 5-point Simpson Brand H-harnesses. 3” wide driver and
passenger, frame mounted w/fasteners - Complete cockpit carpet set, black
- Emergency brake boot, black leather
- Authentic interior rear view mirror w/fasteners
- Original style door latches, fasteners and leather
check straps - Authentic chrome shifter handle, shift knob, boot,
polished ring and fasteners - Original style rear view cockpit mounted and side
view/flank mounted mirrors. - Authentic 14” wood and aluminum steering wheel with
polished aluminum boss (listed in steering assembly), and F5R ceramic center
badge. - Covered aluminum dash with all dash buttons, toggles
and indicator lights. - Mustang gauge conversion kit with machined bezels,
spacers, wiring extensions, fasteners and lenses.
- Exterior Accessories and Lighting: Along with
the goodies on the inside of the car, the Mk4 base kit is loaded with the right
exterior parts and trim.- Authentic Chrome-on-Brass vintage windscreen, tinted
with side bars and fasteners. DOT safety glass compliant - Authentic original three-lock set including T-trunk
handle, L-shaped hood handles, matching keys, cam wedges, fasteners, latch pin
sleeves and plastic end cap - Authentic license plate light and bracket with
fasteners - Authentic 3.5” Aston roller gas cap, polished cast
aluminum with adaptor kit and all fasteners. - Competition hood pins.
- High quality laser-cut aluminum side
louvers. - Ceramic F5R badging nose and tail
- Original style headlamp assemblies, including buckets,
halogen headlamps, trim rings, and fasteners (DOT approved). - Original style front turn signals, amber and red twin
filament rear tail-lights (DOT on all lighting). - Original style Quick Jack bumpers
- Authentic Chrome-on-Brass vintage windscreen, tinted
- Pedal Box Components: Utilizing the Mustang
pedal box, we supply you with pedal box adapter kit, fasteners and accelerator
cable, pedal capture, return spring and ball stud retainer, w/fasteners.
- 87-95 Mk4 Roadster Assembly Manual: Bound
assembly manual that is over 200 pages long.
- Fasteners: Over 1500 top quality zinc plated,
chrome and stainless steel USS and SAE fasteners, numbered and packed
individually by assembly.
Notes regarding 1996-2004 Mustang Donor Cars:
Owing to the complexity of different Mustang parts from 1987 to 2004, we have two simple
packages that address these parts differences. Basically, all the kit parts
that we provide are interchangeable except for a few items. Customers who use
Mustang parts from 1996 to 2004 get a few extra parts and don’t need some
others. Parts identified in the preceding list with an asterisk * are
replaced with the following parts for customers using 1996-2004 donor cars.
- Ignition Switch: Includes the key, switch and
electrical connectors to use with 96-04 parts. - Brake Hydroboost Mount Assembly:
For customers using
96-04 Hydroboost brakes. Includes tool. - 96-04 Radiator Mounting
Assembly - 4.6L Oil Pan and Transmission Mount
Assembly: The
later model oil pans are too low. - Fuel Filler Tube Assembly and
Radiator Hose Assembly - A/C Eliminator Bracket
Assembly and Air Filter Mount Assembly
